Matrix Cobalt Removal and Pre-treatment Compatibility: For different grades of cemented carbide, the cobalt removal depth must be precisely controlled within 3–5 μm. Insufficient removal results in poor coating adhesion; excessive removal embrittles the substrate, causing it to fracture upon contact.
Multi-layered Composite Gradient Technology: Non-standard customization is not merely applying a single coating layer—it involves nanoscale, alternating multi-layer deposition. The base layer ensures strong adhesion; the intermediate layer relieves stress; and the top layer delivers ultra-high hardness exceeding HV10,000. Tools fabricated using this technology achieve a 40% improvement in toughness and at least a fivefold increase in service life.
Post-processing Polishing Customization: Many non-standard components exhibit inadequate surface roughness due to micron-scale particles on the coating surface. Our non-standard service includes ultrasonic mechanical polishing, yielding a mirror-like coating surface with a coefficient of friction below 0.1—effectively eliminating chip evacuation blockages.
In manufacturing, ultimate competitiveness hinges not on who works harder, but on who wields more capable tools. Rather than fretting daily over tooling costs in the workshop, simply send us your machining drawings—we’ll engineer a custom “meat-eating tool” tailored exclusively for your application.
